From Prototype to Production
Wire EDM Machining from Plouse Precision
When precision matters in tight, complex productions, choose Plouse Precision Manufacturing. For over 65 years, we’ve provided Wire EDM Machining Services across America from our in-house team: no outsourcing, no compromised quality. With decades of experience, we provide precision solutions using our 8 Fanuc Robocut machines in our 107,000 sq. ft. facility. Backed by ISO 9001 Certified Quality, Plouse isn’t just another machine shop.
Wire electrical discharge machining (Wire EDM) allows for the production of precise parts for any application. Utilizing an electrically energized thin brass wire to slice through metal, Wire EDM machining can handle even the toughest difficult-to-machine metals, all through non-contact to reduce stress and provide a flawless finish.
Wire EDM services allow for complex work, tight tolerances, and large-scale production on even the smallest manufactured parts, without ever sacrificing consistency. This is why aerospace, defense contracting, and more rely on Wire EDM for their projects. Get a quote and talk to us today about your manufacturing needs.
Applications and Advantages
The Benefits of Complex, Tight Tolerance EDM Machining
Electrical Discharge Machining (EDM) involves a thin electrode wire controlled by a CNC. EDM machining is non-contact. The wire is charged with an electrical current and the sparks remove the metal material vs cutting. This is what allows Wire EDM to handle tight tolerances, complex geometries, and fine features without distortion.
The precise application of EDM machining offers many benefits in both small- and large-scale production. Clients see higher cost savings, less downtime, and a more complete finish. Consider Wire EDM and get many benefits on your production run.
Our Facilities
In-House Wire EDM Capabilities
Plouse works with various industries, including Defense and Aerospace, that require the precise applications that wire EDM machining provides. Wire EDM is also applicable for automotive manufacturing, firearms parts, food and beverage, medical applications, electronics, and other OEM productions.
Our 107,000 sq. ft. facility houses over 60 manufacturing machines, 8 of which are dedicated to Wire EDM machining. This provides clients with fast turnaround times without sacrificing quality or precision. We work closely with all clients to design your parts, produce a prototype, and complete your shipment on time. Get quality, satisfaction, and unbeatable precision with Plouse.
Wire EDM Capabilities
- Tolerances to +/-.0002”
- Thickness of 12” can be machined
- 4-axis & intricate contours
- Small diameter wires
- Auto-threading
- Submerged cutting for thermal stability and efficient, uninterrupted cutting
- High-volume production
Fanuc Robocut ∞-1iE
23.6" x 15.75" x 12.2" work envelope, Fanuc Control, .004" to .012" wire size, fully submersible, 4th axis, Auto-Threading (1 ea.)
Fanuc Robocut ∞-0iE
14.5" x 10.6" x 10" work envelope, Fanuc Control, .004" to .012" wire size, fully submersible, 4th axis, Auto-Threading (1 ea.)
Fanuc Robocut ∞-1iA
20" x 14.6" x 12.2" work envelope, Fanuc Control, .004" to .012" wire size, fully submersible, 4th axis, Auto-Threading (1 ea.)
Fanuc Robocut ∞-0iE
12.6" x 8.7" x 7" work envelope, Fanuc Control, .004" to .012" wire size, fully submersible, 4th axis, Auto-Threading (1 ea.)
Fanuc Robocut ∞-1iC
21.6" x 14.6" x 12.2" work envelope, Fanuc Control, .004" to .012" wire size, fully submersible, 4th axis, Auto-Threading (1 ea.)
Fanuc Robocut ∞-C600IC
23.6" x 12.2" x 16.2" work envelope, Fanuc Control, .004" to .012" wire size, fully submersible, 4th axis, Auto-Threading (2 ea.)
Fanuc Robocut ∞-0iC
12.6" x 8.6" x 7" work envelope, Fanuc Control, .004" to .012" wire size, fully submersible, 4th axis, Auto-Threading (1 ea.)
Perseo-Erie D-50 EDM Drillmate
Hole popper .010” to .118” dia. range (1 ea.)
Why Choose Plouse
When Quality Matters, Choose Plouse Precision Wire EDM
Clients choose Plouse Precision Manufacturing for our decades of experience handling Wire EDM Services and other contract manufacturing solutions. From defense and aerospace to firearms parts and automotive, we handle precise wire EDM machining to ensure you are never delayed, you have the complex tolerances needed, and your quality is unbeatable.
As a complete contract manufacturing company, we are able to work with you on whatever manufacturing solutions you require. Trust our team to work efficiently to recommend, prototype, and produce your parts. We are ISO:9001 certified, ITAR registered, and hold several FFL types.
When it comes to precision, Plouse is the answer. Your parts. Made better.
Frequently Asked Questions
What is Wire EDM and how does it work?
Wire EDM stands for Electrical Discharge Machining. It uses a thin, electrically charged wire to cut through conductive materials using sparks, so it is non-contact with materials. It allows for extremely tight tolerances and intricate geometries with no burrs and a complete finish without polishing.
What materials can be cut using Wire EDM?
Wire EDM can be used to cut electrically conductive materials, such as hardened tool steel, stainless steel, aluminum, brass, copper, titanium, and exotic alloys. For a complete list of materials or to consult on your project, please contact Plouse for more information.
What are the benefits of Wire EDM?
Wire EDM allows for the ability to cut hardened materials without heat distortion, produce complex shapes with tight tolerances, and finish with burr-free edges. Because it is non-contact, there is minimal mechanical stress on the materials.
What tolerances can Wire EDM achieve?
Wire EDM can achieve tolerances as tight as ±0.0002”. Consult with Plouse today to discuss your manufacturing project to see what can be achieved based on material type, thickness, and required geometries.
Can Wire EDM be used for prototyping and production?
Yes, Plouse uses Wire EDM machining for both prototype development and full-scale production runs. Because of the precision of Wire EDM, consistent results are easily achieved.
Can Wire EDM Machining save me money?
While Wire EDM services may be more upfront vs conventional machining, it allows for cost-saving on complex, high-precision projects due to the reduction of multiple setups and specialized tooling, and less time needed to achieve a polished finish.
What industries use Wire EDM services?
Plouse uses Wire EDM for aerospace, defense contracting, medical, automotive, and general OEM manufacturing and production. Contact us today to see if Wire EDM is a good fit for your project.
Why choose an ISO-certified manufacturer for Wire EDM services?
An ISO-certified contract manufacturing company can provide better quality and certainty on your project. Plouse is ISO 9001 certified, ensuring we are always updating our safety and efficiency protocols, following safety guidelines for fast production and accuracy, and producing durable, consistent end results. With skilled operators, advanced equipment, and continuous inspection, you can count on Plouse for the manufacturing you need.